Three-Way Diverter Valves in Pneumatic Conveying Lines

Created on 07.10
A pneumatic conveying system moves product from one place to another, and sooner or later it must change destination — between silos, between receiving bins, or from a common line into two different processes. That is the job of a diverter valve, and in a conveying line it has to do it without leaking air, without leaking product and without wearing out.

The Conveying Context Changes the Requirement

In gravity duty a diverter only has to redirect product. In a pneumatic line it also has to maintain the integrity of the conveying air. Air that escapes through the inactive port of a diverter does not merely waste energy: it can drop the conveying velocity below the saltation point, and the line plugs.
So in a conveying line, seal tightness is not a quality nicety. It is a functional requirement.

Dead Pockets and Cross-Contamination

The second conveying-specific issue is material retention. Any cavity, recess or ledge in a diverter will hold product. In a single-product line that is merely a hygiene concern; in a line that alternates between products it is a contamination source, because the retained material is delivered into the next batch.
Diverters intended for multi-product duty are designed without cavities, and are often chosen with a rotating-element design so that there is no ledge for product to sit on.

The Designs, and Where Each Belongs

Design
Material
Best for in a conveying line
Flap diverter (VAB)
Aluminium
Light dry powder and granules, air-conveyed; weight-sensitive mounting
Two-way diverter (WZK)
See range
Routing between two destinations on a common line
Plate diverter (KFB)
Stainless
Moderate pressure dry duty, compact installations
Plug diverter (KFZ)
Stainless
Abrasive product where plate sealing faces erode
Ball diverter (KFQ)
Stainless
Multi-product lines where cross-contamination must be excluded

Why Aluminium Suits Conveying

The VAB flap diverter valveuses an aluminium body. In conveying installations that matters more than it first appears: diverters are often mounted high in a plant, at the end of a line, or on equipment whose structural capacity is limited. A light valve reduces structural load and makes maintenance access easier.
Aluminium is well suited to light dry powder and air-conveyed granular product. It is not the material for high pressure, heavy abrasion or aggressive chemistry.
Read more in the flap diverter valve guide and see the WZK two-way diverter valve for straightforward two-destination routing.

Where Diverters Suffer

  • Direct impact.
  • Hinge and pivot wear
  • Seal edge erosion
  • Sticky product

Specifying a Conveying Diverter

  1. Conveying pressure and velocity
  2. Product
  3. Number of destinations
  4. Cross-contamination tolerance
  5. Mounting
  6. Hygiene
Tell us the line and the routing and we will specify a design. Browse the diverter valve range or read the pneumatic conveying valve guide.
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